By BiSM1LLah-empiritrage. Area Rugs and Pads. At Wednesday, January 09th 2019, 07:59:11 AM.
For finding pads that do not harm floors, in our experience with the pad industry, the domestically made rubber backed products to include the open mesh and felt products seem to perform best for not harming floors. The felt products without rubber backing are also functional for not harming floors.. The pads that seem to cause the most problems are the PVC products from China. For the most part, we feel, these products will not harm floors. But there have been circumstances we have heard about where they have been blamed for causing harm. In speaking with industry experts about coating PVC, we know that coating PVC is a very delicate process and must be controlled to the exact specifications each time. The curing oven must be set to the proper curing temperatures. The coating speed must be exact every time. The PVC coating compound must be made to the exact same specification each time. Any variance in controlling the coating specifications could cause the PVC coated pad to be too tacky or too dry. Being too tacky is the biggest issue with harming floors as it could stick to the flooring and then there is an issue with how to remove it without harming the floors.
Although the rug is what you see on the surface, there is much more that goes into the actual installation process. As you can imagine, a rug is not simply laid on top of the concrete or wood that is already in place. While this could be done, it is not something that you want to do if you want the job completed the right way. When it comes down to it, the rug pad that is used is just as important as what you see on the surface. If the correct rug pad is used, you will recognize this in a number of different ways. Of course, if the rug pad is left out, or a low quality option is used, you are going to notice this as well; just not in the same way.
For finding a rug pad that provides cushioned support, we need to look at thicker pad products that are available. There are thicker open mesh PVC products from China that provide some cushion support. But there is a limit to how thick these products can be due to the way they are made. The core material that is coated with the PVC is a polyester yarn that is knitted into a wide continuous roll. The roll is then fed into a big oven where it is dipped into the PVC material and allowed to cure in an oven. When PVC cures, it expands and has the texture of a sponge thus giving it good gripping properties. But the overall thickness of this pad is controlled by making the knitted material differently so that it can absorb more of the PVC when coated. So the polyester material is a limiting factor to how thick the PVC mesh can be. 1/8" is the approximate maximum thickness we found for this product. Another product that provides cushion support is the rubber backed felt rug pads that are approximately 1/4" thick. We also found felt pads that are approximately 1/2" thick with no rubber backing that provide exceptional cushion support properties. The felt pad types are made with recycled carpet yarns and are fed into a needlepunch machine that creates a specified thickness, 12' wide felt material which is very dense and durable.